Food processing
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At what AW does a) microbe growth and b) deterioration stop?
a) ≤ 0.65 (RH=65%) b) ≤ 0.3
4 factors affect heat/liquid transfer in food, and therefore the rate of drying:
Surface area (+) Temperature (+) Humidity (-) Atmospheric pressure (-)
3 phases of the drying curve
Lag phase - Fast; water lost from surface Constant (fast) rate - Dry layer on outside forms– insulation barrier; solute conc. increases Falling rate - Reaching a normal equilibrium in RH
Nutritive changes due to drying
Vitamin C Thiamine (B1) Protein quality » all decreased Pre-hydration steps (e.g. cooking, blanching); high temp; slow drying
Sensory changes due to drying
Colour – browning reactions (enzymatic* & non-enzymatic) Flavour – loss of volatile compounds Taste – mostly intensified Texture – altered in rehydrated products *inactivate enzymes 1st by pasteurising/blanching
Safety changes due to drying
Improved (linked to preservation) But good hygiene is needed Sun-drying – slower process & can risk of bacterial spoilage > Use of smoke/salt as further preservative agents evolved
What humidity control is needed in fridges to avoid mould growth?
80-90%
Conduction
Transfer by contact & molecules vibrating against one another Reduces with density (solids>liquids>gases) Thermal conductivity depends on type of material
Convection
Transfer by movement of a heated fluid Natural vs. forced (uses fan)
Radiation
Occurs through empty space or via electromagnetic energy Energy absorbed at particular wavelengths (e.g. microwave cooking)
3 types of Thermal preservation
Blanching and pasteurisation (mild) Sterilisation (severe)
Blanching
Inactivated endogenous enzymes to avoid spoilage, e.g. Polyphenol oxidase (PPO) catalyses browning in peeled apples/potatoes Useful before canning/freezing Applied to: fruits & veg | Temp-time: 95oC, 5 min
Pasteurisation
Destruction of pathogenic bacteria to remove health hazard; 3 temp-time combinations: -Low temp 63oC, 30 min -High temp-short time (HTST) 75oC, 15s -Ultra-high temperature (UHT) 150oC, 1-3s Applied to: liquid foods e.g. milk, beer, juices, sauces, liquid egg, marinades, soups
Sterilisation
Complete destruction of microorganisms – objective to eliminate C botulinum spores Applied to: canned/bottled foods Temp-time: 121oC, 15-30 min
D-Value
decimal reduction time (time to reduce bacteria by 10-fold) at specified temp 12D process = food safety D-value @ 63°C 2.5 min (12*2.5) = 30 min
Z-Value
temp requires to increase the D-Value by 10-fold
4 types of non-thermal processing
• Modified Atmosphere Packaging (MAP) • High Pressure Processing (HPP) • Food Irradiation • Chemical Preservatives
Modified Atmosphere Packaging (MAP)
Definition: a one-time change in the atmosphere within a food package or storage area in order to extend shelf life Uses gas mixtures for food preservation MAP vs CAP = one time vs continual attempts (Controlled Atmosphere Packaging) Extends product shelf-life (x2-5 fold @ 1°C storage) Preserve SNSS characteristics Improve food supply chain distribution (↓ losses at POS) Improves manufacturing efficiency by enabling longer production runs (↓ # deliveries)
Effect of gas composition
Normal air = 78% N2, 21% O2, 0.035% CO2) >30% CO2 for meat, poultry & seafood ~10% CO2 for fruits & vegetables CO2 is antimicrobial agent: Alters cell membrane & nutrient uptake Inhibits food enzymes Denatures protein Changes pH inside cells N2 is a passive filler (avoids package collapse)
Food irradiation
Kills all pathogens, e.g. Lysteria monocytogenes, E. coli, Leaves no residues Low cost (~ 1-pence) / lb of food Endorsed by WHO, IFT and American Medical Association Moderate or no loss of nutrients at < 3kGray 1 gray (Gy) = 1J/ per kg of food material Low dose applications (up to 1 kGy) Sprout inhibition, delay fruit ripening, destroy insects Medium dose applications (1 – 10 kGy) Kill spoilage microbes in meat Kill pathogenic microbes in fresh and frozen meat
High Pressure Processing
Food is subjected to very high pressures (liquid/solid foods) 100-200 MPa Kills pathogens Colours and nutrients retained Mild SNSS changes
Additives definiton
GENERAL STANDARD FOR FOOD ADDITIVES CODEX STAN 192-1995 any substance not normally consumed as a food by itself and not normally used as a typical ingredient of the food – whether or not it has nutritive value* intentional addition to food for a technological (including organoleptic) purpose
Additives labelling requirements
Food additives REGULATION (EU) No. 1333/2008 Food labelling REGULATION (EU) No. 1169/2011 Must be named in list of ingredients (main) functional class and specific name or E number e.g. ‘Preservative: Sodium Nitrite’ or ‘Preservative: E250’ Additives for same function in a food can be grouped together No requirement to label some additives not considered an ingredient Carry-over from an ingredient (e.g. preservatives in fruit puree > yoghurt) Processing aids (e.g. ascorbic acid to prevent discolouration of fruit > pie making, but has no effect in fruit pie - cooked off) Other substances used in the quantities strictly necessary as solvents or media for additives or flavouring
Antimicrobials - Weak Acids
Mostly weak acids that “short circuit” membrane H+ gradient, e.g. Poly(3-hydroxybutyrate (PHB) Sorbic Acid, Benzoic acids Propionic, acetic acid Sulphite, sulphur dioxide