Chapter 5: Mechanical Properties of Metals
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Metals are known to be:
Malleable & Ductile High density High Melting Point High Thermal Conductivity High Electric Conductivity
how much force an object can withstand without bending or breaking (compression, tension, & shear)
strength
refers to a material’s response to tensile stress, or its ability to be stretched, rolled or extruded without breaking.
ductility
refers to a material’s response to tensile stress, or its ability to be stretched, rolled or extruded without breaking.
ductility
refers to compressive stress, as in flattening.
malleability
important properties of metals
ductility malleability toughness fatigue resistance hardness
represents an ideal balance between strength and ductility. The toughest metals are those that can absorb the highest amounts of energy before fracturing. In simple terms, the toughest parts are the most difficult to break
toughness
is a measure of a part’s ability to undergo repeated, cyclical stress without fracturing or permanently deforming.
Fatigue resistance
A material’s power to resist a permanent change in shape when acted upon by an external force
hardness
Crystalline Structure of Metals
FCC (Face-centered cubic) BCC (Body-centered cubic) HCP (Hexagonal close packed)
mechanical properties of FCC
Low young modulus Low yield strength Low hardness Good ductility and high ability for forming.
mechanical properties of BCC
High yield strength High young modulus High hardness High tensile strength Limited ability to forming
mechanical properties of HCP
Brittle Low yield strength Inability to forming
The ___ of a material reflects its response or deformation in relation to an applied load or force.
mechanical behavior
Key mechanical design properties are
stiffness, strength, hardness, ductility, and toughness
One of the most common mechanical stress–strain tests is performed in
tension
It is conducted in a manner similar to the tensile test, except that the force is compressive and the specimen contracts along the direction of the stress. Same equation use in strain and stress as in tension. Used when a material’s behavior under large and permanent (i.e., plastic) strains is desired, as in manufacturing applications, or when the material is brittle in tension.
is a variation of pure shear in which a structural member is twisted in the manner of torsional forces produce a rotational motion about the longitudinal axis of one end of the member relative to the other end.
torsion
is a function of the orientations of the planes upon which the stresses are taken to act.
stress state
a more complex stress state is present that consists of a tensile (or normal) stress 𝜎 ′ that acts normal to the p-p’ plane and, in addition, a ___ that acts parallel to this plane; both of these stresses are represented in the figure.
shear stress 𝝉’
is non-permanent, which means that when the applied load is released, the piece returns to its original shape. As shown in the stress–strain plot Upon release of the load, the line is traversed in the opposite direction, back to the origin.
elastic deformation
With increasing temperature, the modulus of elasticity ___
decreases
defined as the ratio of the lateral and axial strains
Poisson’s ratio 𝝂
In most metals, G is about ___
0.4E